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Generator Maintenance Services

Industrial & Commercial Generator Repair & Maintenance


Electrical Installation & Connection Services

Nationwide Industrial Generator Maintenance & Service

Power Plus is the nation’s largest independent service organization for commercial generator repair and industrial generator repair and maintenance of your stand-by power systems. From New York to Los Angeles and across North America Power Plus has the technicians and expertise to keep your critical stand-by power systems maintained and operating regardless of the manufacturer. We provide commercial and industrial generator repair on most major brands including Caterpillar, Cummins, Onan, Katolight, John Deere, Kohler, MTU. We have highly skilled service professionals that understand stand-by power systems.

Whether you have 1 generator or 10,000 generators Power Plus is your nationwide one-stop shop for all of your stand-by power needs. In addition to maintenance, we also provide, re-fueling, fuel polishing, portable rental generators, load bank services, complete engine rebuilds, along with disaster response and electrical services. We are your one source for stand-by power and have the team and the know-how to make sure your systems running when you need them most.

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Load Bank Testing

Part of any industrial/commercial generator maintenance plan should include at a minimum, an annual load bank test. Load banks allow generators to be tested at their rated capacity. You may ask why this is important if your critical load doesn't equal your commercial generator's capacity. The simple answer to this is you can't predict how your generator will react in an emergency unless it is run to its rated load and given the opportunity to perform.

The problem that exists with many stand by industrial power generator applications is that they are not run like the engine was built to. Since they sit in a stand by application most of the time they can "Wet Stack", this condition can lead to a motor that can pre-maturely fail or cause serious engine damage. It is for this reason that the motor needs to go through an extensive load test beyond simple exercising or doing a transfer to building load.

When a building load is used for load tests you are always placing the critical load at risk, in some applications this may be acceptable but if you lack redundancy this can be a high-risk transfer. In addition, typical building loads are not going to equal the total load capacity of the industrial power generator, and thus are not going to fully test the engine.

It is important to allow the engine the opportunity to burn off built-up "wet stack" and fully come up to temperature through a full load. Power Plus provides:

  • Load Banks from 5kw to 2000kw
  • Tests from 2 to 8 hours
  • Difficult applications where extended cable runs and roll-up generators are needed

Consider adding load bank testing to your industrial generator maintenance regime and get a quote today.

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Engine Rebuilds

From the simple to the complex, Power Plus provides full on-site engine re-builds. Our team of advanced level technicians has experience in a wide range of engine manufacturers and sizes. From the rigging to the machining and complex overhaul requirements we can provide the parts and expertise required.

Before you replace your engine consider the economics of a re-build. With tier requirements and EPA standards, this may be a more cost-effective alternative. Call our team and discuss the economics of this decision and make the right choice for your critical power application.

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Fueling

Power Plus provides complete fuel management services as part of our commercial generator maintenance to keep your industrial power generators up and running and the power on. Our experienced logistics coordinators monitor your generator run time and burn rate and dispatch timely fuel deliveries without excess drop fees or costly down time. With 4,500 gallon fuel trucks and four wheel drive service trucks with fueling capabilities, we can meet your fueling requirements regardless of the project location or construction site conditions.

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Switchgear/Distribution/ATS

One of the most overlooked areas in any critical power system usually is the switchgear. Just like any electrical system, it is crucial to maintain your switchgear with regular maintenance. While switchgear may not have the requirements of annual maintenance, it is important to consider the criticality of the systems supported by the switchgear and determine the effects of a failure. Many of these switchgear failures can be catastrophic when they occur, resulting in long lead times and very high costs. In addition, they have many elements that affect life safety that need to be considered as well.

Power Plus provides varying scopes of commercial generator repair services to maintain the uptime and reliability of your switchgear and ATS equipment. We provide industrial breaker maintenance, injection testing, thermography, IR Scanning, coordination studies, arc flash hazard analyses and breaker change out service, in order to maintain the reliability of your systems. Our Nationwide service team has the expertise and training to maintain your infrastructure minimizing down time. Let our team of professionals develop a plan that fits your requirements and budget to maintain your systems so they operate in a safe and reliable manner.

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Planned Commercial Generator Maintenance

One of the best ways to prevent system problems and costly repairs is to have a planned commercial generator maintenance schedule. Inspections can catch things like fluid leaks, low oil levels, and low batteries before they become a hazard or serious problem. A quick visual inspection is often enough to know what kind of commercial generator repair might be needed. A technician can take a look at hoses, radiator caps, and belts and tell you which areas might be system vulnerabilities for your commercial generator.

Planned maintenance will often include some of the following:

  • Oil Changes
  • Filter Changes
  • Fuel System Cleaning and Maintenance
  • Lubrication Services
  • Cooling System Service and Maintenance
  • Electrical System Inspections
  • Generator Run Time Testing

Fluid changes are important in any kind of machinery, but especially so in generators. Oil ensures all the moving parts in an engine are properly lubricated, and that includes the generator. An old oil filter can cause low oil pressure, which leads to increased wear and tear on the engine. A fuel system cleaning as part of your industrial generator repair will remove any dirt or debris that might have built up over time and is causing problems with your generator.

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Emergency Response Services

When a problem arises with your commercial generator, you don’t want to be caught flat footed. It’s important to have a trusted commercial generator repair partner to get to your site and get your generator up and running immediately. Power Plus has a team of qualified industrial generator repair technicians ready to fix whatever the problem is, with world-class training to be able to keep a cool head under pressure. Our facilities are also equipped with backup generators and spare parts to save time and problems in any moment of trouble.

Contact Us Today or Call Us at (800) 863-2525.

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